HYTORC Backup Washer

The HYTORC Backup Washer eliminates the need for backup wrenches, improving the safety and efficiency of the overall bolting operation. Its unique knurled surface ensures the backup washer and back nut will not rotate during tightening.

ASTM F3394/F3394M Standard Specification for Hardened Washers

The HYTORC Backup Washer is manufactured in accordance with the requirements in the ASTM F3394/F3394M Standard Specification for Hardened Steel Backup and Reaction Washers. This standard covers general-purpose mechanical and structural use of washers with bolts, nuts, studs, Direct Tension Indicators and other threaded fasteners.

Pinch-Point Free

Unlike conventional bolting, use of the HYTORC Backup Washer eliminates pinch points on the passive side of the flange by eliminating the need for backup wrenches, making the job inherently safer.

Speed

Without the need for backup wrenches, jobs are completed faster and safety is improved, not compromised.

Knurled Surface

The unique knurl design ensures the backup washer and back nut will not rotate during tightening.

Proven Technology

The HYTORC Backup Washer is already being used on hundreds of job sites with great success and is included in Original Equipment Manufacturer (OEM) designs.

Documentation

HYTORC Backup Washers
HYTORC Backup Washers on a flange
HYTORC Backup Washers on a flange

Imperial

Metric

Nominal Backup Washer Dimensions (Inch)

Bolt Part No. Inside Diameter (ID) Outside Diameter (OD) Thickness (T)
1/2" ZBW008 0.531" 1.005" 0.123"
9/16" ZBW009 0.625" 1.086" 0.123"
5/8" ZBW010 0.688" 1.227" 0.13"
3/4" ZBW012 0.813" 1.449" 0.152"
7/8" ZBW014 0.938" 1.65" 0.152"
1" ZBW100 1.063" 1.87" 0.158"
1-1/8" ZBW102-M30 1.241" 2.092" 0.19"
1-1/4" ZBW104-M33 1.351" 2.309" 0.19"
1-3/8" ZBW106-M36 1.497" 2.526" 0.193"
1-1/2" ZBW108-M39 1.597" 2.742" 0.193"
1-5/8" ZBW110-M42 1.708" 2.959" 0.245"
1-3/4" ZBW112-M45 1.823" 3.175" 0.245"
1-7/8" ZBW114-M48 1.977" 3.392" 0.248"
2" ZBW200-M52 2.135" 3.608" 0.263"
2-1/4" ZBW204-M56 2.341" 4.12" 0.295"
2-1/2" ZBW208-M64 2.662" 4.5" 0.335"
2-3/4" ZBW212 2.863" 4.92" 0.335"
3" ZBW300 3.117" 5.25" 0.405"

Nominal Backup Washer Dimensions (mm)

Bolt Part No. Inside Diameter (ID) Outside Diameter (OD) Thickness (T)
M14 ZBW-M14 15.1 25.5 3.1
M16 ZBW-M16 17.1 27.6 3.1
M18 ZBW-M18> 19.4 31.2 3.3
M20 ZBW-M20 21.2 34.6 3.3
M22 ZBW-M22 23.2 36.8 3.9
M24 ZBW-M24 25.5 41.9 4
M27 ZBW-M27 28.8 47.5 4
M30 ZBW102-M30 31.5 53.1 4.8
M33 ZBW104-M33 34.3 58.6 4.8
M36 ZBW106-M36 38 64.2 4.9
M39 ZBW108-M39 40.6 69.6 4.9
M42 ZBW110-M42 43.4 75.2 6.2
M45 ZBW112-M45 46.3 80.6 6.2
M48 ZBW114-M48 50.2 86.2 6.3
M52 ZBW200-M52 54.2 91.6 6.7
M56 ZBW204-M56 59.5 104.6 7.5
M60 ZBW-M60 64.1 104.6 7.4
M64 ZBW208-M64 67.6 114.3 8.5
M68 ZBW-M68 70.2 114.3 8.5
M72 ZBW-M72 73.9 125 8.5
M76 ZBW-M76 78 125 8.5
M80 ZBW-80 82 133.4 10.3